We are so honored to have been selected as a finalist in the Style category for Martha Stewart’s American Made competition. Grace is particularly overjoyed, as Martha is one of her all time heroes and she swoons at the thought of meeting her face to face. This competition is great because it spotlights the maker, supports the local, and celebrates the handmade.
This event brings attention to the skilled craftspeople, artisans, and innovators that drive local economies and create beautiful and inspiring goods. What an awesome way to show American that there are still so many talented folks making quality, useful products in the USA. Winners of this competition will receive $10,000 to grow their businesses, a trip to NYC, not to mention incredible exposure throughout the Martha Stewart Living network. Needless to say, the money and press could do wonders for Appalatch. Our mission is to upend the clothing industry and prove that apparel can be made in the US without compromising ethics, quality, or the environment. Being a winner of the American Made competition could help us reach so many people that are open to better alternatives.
Please consider helping us by lending your votes! The last day of voting is October 17th and you can vote 6 times each day until then. That is a lot of time and a lot of votes, but every little bit counts. We all so appreciate your help and continued support of Appalatch as we grow and push forward. Thank you!
Generally speaking, machine drying isn’t very good for the life of clothing. The heat and tumbling breakdown garment construction, speed fabric deterioration, and cause shrinkage. It’s a pretty intense process to subject your clothes to every week or so. It also can get expensive when you add up the cost of electricity, the cost of drying products, and the shortened lifespan of garments. That being said, sometimes it’s unavoidable. Those clothes need to get dry and fast! Even if you’ve made the switch to air-drying there are still items that need to be fluffed to soften the crinkles once dry. Is it even possible to quit the dryer cold turkey? For most people, I don’t think so. The age-old question may be made easier with this laundry hack: wool dryer balls! Being skeptical of adding any additional items or processes to my routine I questioned even adding these little buddies to the laundry party guest list. Since the initial misgivings, I have had time to repent and in return have received a new, steadfast friend. One that softens my clothes and saves me money, woo hoo.
Just 2 wool balls will dry clothes faster. Photo by Nicole McConville.
For whatever degree of dryer usage you partake in, wool dryer balls can be quite beneficial. These handy balls are made of felted wool and are intended to fluff the laundry while in the dryer. The fluffing action cuts down on drying time by better circulating air throughout the clothes and also helps with wrinkles for the same reason. These woolen balls are all natural and eliminate the need for chemical laden dryer sheets and softeners. Plus, they are reusable for years, saving you money and waste from the landfill. For Appalatch garments (that are dryer safe), we highly recommend using dryer balls if you must dry in a dryer. The tumbling will be lessened and the drying time shortened thus wear and tear is decreased. We really like Echoview Fiber Mill’s hand made dryer balls because they are made from wool scraps that are braided and felted together. This process is awesome because it turns “waste” into something useful and ensures a well-made product that will last. Also, we’re lucky enough to be sheltered in the Echoview Mill and can contribute our own wool scraps from knitting to their inventory for the making of future dryer balls; waste not, want not!
Home Ec: Soap Nuts and Other Alternative Detergents
Being like minded people here at Appalatch we often try to question the logic of common practices; one of those being how we wash our clothes and what we use to do so. The majority of us are accustomed to the weekly practice of filling our washing machines with water and detergent, liquid or powder, and finding clean clothes when the buzzer sounds. It’s so commonplace that for years I never gave a thought to what was in the detergent I used, be it natural or not, how it was packaged or what the repercussions were of my use of the product.
As our initial inter-office conversations about proper laundering have evolved, we have all become aware of the impractical nature of traditional laundry soaps. These products are very heavy, are generally packaged in plastic, and in the case of liquid detergents, contain upwards of 80% water. So with these purchases we are paying for water, creating more waste for landfills, and/or broadening the carbon footprint with shipping
There are many options available for laundering clothes that are safe for clothing and effective at cleaning; they just aren’t necessarily the best for allergy sufferers, your wallet, or the environment. Cue our newfound love and complete adoption of Shecology Golden Soap Nuts and Laundry Pills. Soap Nuts aren’t actually nuts they are empty seed pods harvested from the ‘Soapberry’ tree native to Northern India and Southern Nepal. This plant is a natural surfactant because of its high saponin content. This means that when the saponin is introduced to water, a foamy soap like substance is formed that naturally eliminates dirt and odors.
Golden Soap Nuts. Photo by Nicole McConville
Throwing a sack of wrinkled seedpods into the wash isn’t all that unusual for a bunch of pseudo hippies in Asheville, however I understand how it must look to the outside world. You’re going to have to trust us on this though,we wouldn’t recommend them if they didn’t work. In fact, soap nuts are organic, non-toxic, hypoallergenic, and antibacterial. Plus, there are so many other ways the nuts can be used as a liquid all-purpose cleaner. Mari Fox, our soap nut expert and the mastermind behind Shecology, has created a handy recipe for a concentrated liquid that can clean everything from floors to veggies. Check it out here.
If soap nuts still seem too strange, Shecology has created an elegant solution called a Laundry Pill. The pills contain ground soap nuts plus a bit of citric acid (for a cleaning boost). The pills can be dropped straight into the wash and work just as well as the nuts!
Shecology Laundry Pills. Made of ground soap nuts with a bit of citric acid. Photo by Nicole McConville
**It can officially be said that everyone at Appalatch has thoroughly vetted the Soap Nuts with dirty challenges ranging from dank dog towels to soiled cloth diapers (contributed by the most adorable 2 year old we know).
If soap nuts aren’t your bag, consider making your own detergent using common ingredients from the grocery store. Until switching to soap nuts, I used the following recipe for years, with great success. I do plan to move away from the homemade stuff, as the Soap Nuts are cheaper, just as effective, and have a limited impact on the environment.
Homemade Laundry Powder
4 Cups Borax
4 Cups Washing Soda
2 Cups Baking Soda
~16 oz. of soap (usually 2 bars. 1 stain fighting bar like lye, and 1 natural soap of your choice. Ex. Dr. Bronner’s)
Essential Oil (if you would like to add a scent)
Chop the bars of soap into eighths and toss them into the food processor. This will create tiny fragments of soap that can easily be mixed into the powders. Combine all ingredients in a large bowl and add chopped soap. Store in an airtight container.
Use 1-2 tablespoons per load. Recipe yields ~80 washes.
Inhaling Borax and washing soda is not recommended so be cautious not to create huge clouds of it and/or cover your face/mouth with a bandana. If your skin is easily irritated, avoid direct contact with the ingredients by wearing gloves.
The choice of bar soap is important. If you are attempting to make an all-natural laundry soap be wary of the bars you choose. The ingredients and fragrances can be tricky.
For some, Borax is a controversial ingredient. The research I have conducted has led me to believe that Borax is safe and only harmful if consumed by humans in large quantities. I recommend that you come to your own conclusions if there are concerns.
In this day and age, garment care has become something of a mystery that happens below the gleaming white lid of the washing machine and behind the closed door of the dryer. Dirty clothes go in, clean clothes come out. But what happens with those items that don’t seem like they should just be tossed in the washer? You know the ones… cashmere socks you got for christmas from your grandma, wool clothes, or anything with that dreaded “dry clean only” label. We think about garment care a lot and we receive a lot of inquiries about how to best care for our clothes, so we thought we would share our thoughts and delve into the subject with gusto.
Appalatch products are made from high quality wool and cotton and are meant to stick by you for the long haul. That being said, it will require several conversations to really dig into this multi faceted topic. Excuse us if we sound a little too excited, but we really do think of it as skill building to extend the life of clothing, save money, and take a load off Mother Earth.
Follow along with us for a three part series (for now) about garment care to learn the ins and outs of washing clothes.
To begin, take a look at our recommendations for washing Appalatch clothing and other fine wool garments. Later we will explain the whys and hows.
Stay tuned for a more detailed look at laundering, drying, and longterm care of your clothes. We will also be making some of the items we discuss available for sale on the website, so if you want to upgrade your laundering game, you can.
Well, we made it over here and through our first week of knitting classes! Thanks to all the folks who pre-ordered custom fit sweaters and other goodies through the kickstarter campaign, we are going to be the proud parents of a Stoll knitting machine! In order to prevent ourselves from breaking it on the first day we have to learn all about it over here at the Stoll headquarters in Reutlingen, Germany.
So far, classes have consisted of learning all the different knit structures on hand powered knitting machines! For me this is more or less a total delight! For Mariano, it’s a special kind of hell that has him more than ready to move onto the computerized knitting machines. Needless to say, we have a good laugh about 4 times a day and have been dubbed “Team America” by our teacher and classmates. After a rigorous morning of knitting, Mariano has decided that knitting could actually be an Olympic sport.
We are fortunate enough to be able to stay with some friends while we are here in a small village called Dettenhausen located about 20 kilometers away from Stoll, which means loads and loads of public transportation to and from classes every day. While riding trains and busses is an experience of its own (one we don’t get much of in the mountains of North Carolina), walking around the towns and villages has been a special treat. The prettiest place we have been to so far is an awesome little city called Tubingen.
Without further adieu (and because I need to get to bed) here are some more photos from our travels!
It’s hard to fathom people living and working in spaces like these without stopping to freak out every day about how beautiful and picturesque everything is, but it’s amazing what you can get used to. The smoke pouring from chimneys and the graffiti we see everywhere are constant reminders that people actually live here.
Also, email email@example.com if you want a post card all the way from Germany!
I know, not exactly the most detailed photo of the sweater, but when our male model revealed that he had his pet pig, Messy, in the next room… I could’t pass up the chance to meet her. She sauntered in, as cool as can be, Tim scooped her up in his arms and the moment was immortalized by this amazing photograph. Can’t you just feel the love? The paternal pride? I don’t think one of our sweaters has ever looked so good.
Now officially off preorder, our men’s and women’s shawl collar sweaters are ready to be introduced to whatever interesting pets you might have at home. If you capture any moments like this one PLEASE share. Cute animals are the best part of my job.
Here are a few other shots from that evening, taken by the talented Anna Maynard, of the amazing sweaters and bags. If you want them on your Christmas list, drop a not so subtle hint to whomever you want that they should order by Friday! They are all available here.
Appalatch and SHELTER Wool and Leather bag, Made in Asheville, NC
The leather for the backpack comes from Wickett & Craig, it’s all vegetable tanned and made in the USA. The handbag’s leather comes from Horween Leather, also vegetable tanned but hailing from Chicago. Both companies produce some of the finest leather in the country.
Appalatch and SHELTER Backpack and Appalatch Sweater
A note on the hat that Tim is wearing… I knit it using wool yarn that I dyed using marigolds I grew this summer and osage orange wood chips – together they gave it that rich golden color.
Alex’s outfit is made up of our women’s shawl collar sweater with a vintage shearling hat, vintage Frye boots, and a skirt I made from amazing 100% organic and color grown cotton that has been superbly woven. Color grown cotton means that the brown color and the natural color you see in the skirt are both the color that the cotton is grown in the field, with no added dyes.
Women’s 100% Wool Shawl Collar Sweater
That’s all for now, we hope everyone has a wonderful holiday and a really spectacular new year!
Kickstarter Campaign for 3D Printed Sweaters Made in America
In a nutshell, Appalatch is an outdoor apparel company located in Asheville NC, with a plan to make the world’s first custom fit sweater program for the masses. We are striving to make super gorgeous, really high quality, custom fit sweaters using totally domestic fibers and labor. We already offer a small array of domestically made and mountain inspired goods here on our website, but we want to spread our wings.
Here’s the video:
What makes Appalatch different?
Our sweaters and other products attract people because they are ultra classic and very high quality. People love wool sweaters this time of year! We design for both women and men with one eye on performance and the other on timeless design. The result has been a unique hybrid that attracts people who are simply obsessed with wool for its performance attributes, and others who simply have an eye for quality and style.
Ethics and sustainability are the back bone of all decisions we make when it comes to manufacturing. Our custom fit sweater program will help us further this mission. For example, we will be able to drastically reduce waste. 20-30% of fabric is thrown away in typical manufacturing. 3D printing sweaters means virtually zero waste.
Our story is entirely domestic, everything we offer is entirely made in the USA. Clothing that is made in America is increasingly sought after, yet the brands who are 100% committed to this on all levels are few and far between. We are working to rebuild the textile manufacturing industry at home, one sweater at a time!
We are working to help reshape the future of the apparel industry, and we hope that you can help us spread the word!!!
It’s May in the mountains, the weather is warming up, many spring flowers have come and gone, trees have put out their shockingly green leaves, and yet… I am still inappropriately obsessed with wool sweaters.
Spring shot at the Penland School of Crafts
Since our production for fall happens all through the summer, we will be working with sweaters even in the hot months, so I guess it’s natural that I would be consumed by sweaters a little bit… but I’m talking about something deeper. For me, thinking about sweaters doesn’t stop when I leave work: I’m currently knitting one sweater, I just got some new yarn in the mail, and I have three sweater knitting projects in the wings that might get done for fall if I knit diligently through the summer.
A little bit of knitting done in Olive Green for our fall sweater collection.
A good wool sweater is like a puppy! (You have to take care of it.)
I feel a pang of regret when I think about packing away my sweaters for the summer, though I know it’s all worth it when next fall comes and I can greet them like old friends. Speaking of which, heres a link to a great little article, How to Clean and Care for a Wool Sweater, from Real Simple with tips to help give your sweaters a proper send off until next fall.
They recommend you use a de-piller called a Gleener, but I also highly recommend the sweater stone, which you can get a sample of for free!
And, if you love the Cool Sweater print by Jaques Maes above as much as I do, you can get your own through sociey6.com.
Have you ever gotten a hole in a sweater and experimentally pulled on one of the threads sticking out? What was a tiny hole quickly becomes a massive hole. This is how I feel about the apparel industry. The problem – apparel needs to be more sustainable = little whole in the sweater. Trying to figure out how to fix it = unraveling the whole damn thing. Keep pulling at that sucker and pretty soon you are better off knitting a whole new sweater rather than trying to fix the whole you just made. However, it’s not enough to make your new sweater out of green yarn. If you want to make truly ethical fashion, you need to look further back than fabric. You need to look at who is making your clothing and ask, is their life sustainable?
Its a big, big world
When only 2% of the clothing that is bought in America is actually made in America it’s no wonder that most of us have absolutely no idea where on Earth our clothing is coming from. Sure, we can find a label that says it’s country of origin but chances are that the country is half way across the world, and chances are you won’t be going there, and even if you did are you going to scope out the conditions in the garment factories, and if you tried, would they even let you in? The truth is, for almost all Americans, the question of who/what/where behind our clothing is a complete mystery. Does leaving it up to our imaginations make the clothing sexier? Or is exposing the horrific conditions behind much of the worlds apparel manufacturing sort of like playing a recording of a pig squealing while somebody is trying to enjoy a BLT? If the response to the recent factory collapse in Bangladesh, which killed more than 800 people, is an indicator I’m willing to guess it’s the latter.
Working with Opportunity Threads to make ethical fashion
For our lines, domestic manufacturing has always been a given. After looking over our domestic CMT (cut, make, trim) options we decided to work with a group, located only an hour away from us, called Opportunity Threads. We made this decision not only because we knew they can make really high quality clothing, but also because of the vision of their company. They are a co-op – a worker owned cut and sew facility. I didn’t even know that this type of operation could exist in the apparel industry! Beyond having a safe and happy working environment where they make fair wages for their outstanding work, employees at opportunity threads are able to become worker-owners who make decisions together about their owen working environment. You can visit their website for more information and to get a sense of how bright the future of American manufacturing in the textile industry can be with Opportunity Threads as a model. It’s a beautiful thing.
Time for show and tell
With a global audience witnessing tragedy after tragedy at sewing factories we are starting to really see a blood price for fast-fashion. It doesn’t make sense that somebody is risking their lives day after day to make a cheap tank top, especially when alternatives exist! These alternatives only exist if brands are willing to make the change to manufacturing ethical fashion in a safe environment, and consumers can encourage that change by increasing their demand for ethical fashion. As a brand we can choose to work with people like Opportunity Threads, source our materials responsibly, cut down our carbon footprint, but the reality is that consumers need to get involved too. We need to pull back this veil thats been placed over the workers behind our clothing voluntarily, rather than having it ripped away after a fire or a factory collapse. Maybe it’s not as sexy to reveal the process behind the product, but if we want to reinvent the way clothing is made as a more ethical process, I think it’s a really good place to start.
Maria is another seamstress at Opportunity Threads, working on one of our wool t-shirts.
Are you allergic to wool?
Before we delve into all of the amazing properties of wool, there is one elephant in the room that needs to be addressed: wool allergies. Often when we describe our wool products to folks, we get a similar response — an apologetic and slightly uncomfortable smile and they say, “I’m allergic to wool” This got us wondering, how many people are really allergic to wool?
According to large scale allergy studies conducted at the Mass General Hospital, about 6% of people that came in for allergy testing actually were allergic to wool…. A much smaller number than people expect! In general, people who think they are allergic to wool are not allergic at all! It’s that the wool clothing they wear is very coarse and pricks people’s skin, making them itch.
Grades of Wool
Wool fibers are not that different from human hair, but a they have a lot more scales. Like human hair, there is a lot of variety in the different types of sheep wool. It turns out that the breed and the climate a sheep is raised in affects the coarseness of their fibers (thicker fibers being common to sheep from cooler climates). This thickness is tested by measuring the micron of the wool. The higher the micron number, the itchier the wool. Micron counts in wool have a wide range, the fine range being anywhere from 15-19 microns, that most people would be agree is comfortable to wear against the skin. Our next to skin base layers use 18.5 micron wool from Rambouillet sheep, so fine you wouldn’t even know you were wearing wool. A true allergy
There are, however, things that are found hanging onto the wool fibers that can irritate your skin. Vegetable matter gets caught on the fleeces of the sheep as they roam around and is not always completely removed during the processing of the wool. So if you are allergic to grass, you may experience a reaction to wool where much of the “veg” has not been removed. Some wool is processed through acid baths to remove the “veg” matter, which can bother you if you are chemically sensitive. Then there are those who are really, truly, totally allergic to lanolin. Lanolin is the oil that sheep produce naturally to keep their skin soft and supple. Most lanolin is removed from the wool during processing and actually sold to the cosmetics industry because it makes human skin soft and supple. We met a sheep shearer who told us his hands were so soft he could not twist off a beer cap! Remarkably, people with this lanolin allergy don’t usually experience itching but rather get a severe rash. So unless this is the type of reaction you are experiencing, chances are you are just dealing with itchy wool that is causing an uncomfortable but harmless prickle. Need Proof?
For some people, hearing this is not enough to dispel their memories of that horrible sweater they tried on, and so we have another idea. We have a sample program where you an request your own swatch of 5×5″ wool fabric (reclaimed from our cutting waste) so that you can test it out. Just send us an e-mail (firstname.lastname@example.org) and we will send you a sample!